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Home Core Competence Quality Assurance
Flawless Quality Commitment
Driven by zero-defect excellence, we implement an end-to-end quality management system spanning from requirement analysis to mass production. Leveraging dual evaluation centers for precision transmission and comprehensive performance, coupled with real-time MES monitoring, we ensure stable high-volume project delivery.
Home Core Competence Quality Assurance
Full-lifecycle
Quality Management System
Deploying IATF 16949-compliant APQP framework to execute end-to-end process control from requirements to mass production, ensuring reliable program delivery.
Customer Demand
Plan
Need assessment
Product development/design
Process development/design
Sample Making
Product Process/Acceptance
Trial-production
Output
Output
Precision Transmission design Precision Transmission design
Precision Transmission design
Equipped with Keyence optical systems, gear measuring centers, and CMMs to enable full-process quality data control for micro transmission systems R&D and manufacturing.

0.0001

mm

ASQ-CMQ/OE Certified

±0.1

μm

Meshing Accuracy

100%

Measurement Accuracy

 
Keyence Optical Measuring Instrument
For high-precision, non-contact inspection. Delivers sub-micron (±0.1 μm) accuracy across a large 225x125 mm measurement area.
Gear Comprehensive Measuring Instrument
Dedicated to the complete analysis and validation of gear geometry. Measures all critical parameters (e.g., tooth profile, lead, pitch) for gears ≥M0.25 and generates certified reports compliant with international standards (GB, DIN, AGMA, etc.).
Coordinate Measuring Machine (CMM)
Offers fully automated, programmable inspection across a large 700x700x600mm envelope, achieving micron-level (1 μm) precision.
Comprehensive Performance Evaluation Lab
A 400㎡ comprehensive product testing lab has been established, equipped with 20+ performance test benches and 10+ environmental testing devices, such as constant temperature and humidity equipment, to meet various testing requirements for drive modules in the DV and PV stages, ensuring product quality.
RoHS Environmental Protection Test RoHS Environmental Protection Test
RoHS Environmental Protection Test
Key Life Test Key Life Test
Key Life Test
Low Temperature Storage Low Temperature Storage
Low Temperature Storage
Low Temperature Operation Low Temperature Operation
Low Temperature Operation
Motor Dynamometer Testing Motor Dynamometer Testing
Motor Dynamometer Testing
Motor tensile force test Motor tensile force test
Motor tensile force test
Terminal Plugging and Unplugging Life Test Terminal Plugging and Unplugging Life Test
Terminal Plugging and Unplugging Life Test
Waterproof Testing Waterproof Testing
Waterproof Testing
Load life Load life
Load life
High Temperature Storage High Temperature Storage
High Temperature Storage
High Temperature Operation High Temperature Operation
High Temperature Operation
Overcurrent test Overcurrent test
Overcurrent test
Overvoltage test Overvoltage test
Overvoltage test
Constant Temperature and Humidity Constant Temperature and Humidity
Constant Temperature and Humidity
No-load life No-load life
No-load life
Simulated transportation drop Simulated transportation drop
Simulated transportation drop
Enamelled Wire Pinhole Test Enamelled Wire Pinhole Test
Enamelled Wire Pinhole Test
Combustion test Combustion test
Combustion test
Acrylon Wear Testing Machine Acrylon Wear Testing Machine
Acrylon Wear Testing Machine
Temperature Rise Testing Temperature Rise Testing
Temperature Rise Testing
Wire Bending Test Wire Bending Test
Wire Bending Test
Hardness Testing Hardness Testing
Hardness Testing
Noise test Noise test
Noise test
Neutral Salt Spray Test Neutral Salt Spray Test
Neutral Salt Spray Test
100% Traceable
MES System
We utilize a "Digital Twin" approach, where our MES creates a live digital replica of the entire production flow for proactive mistake-proofing. This system unifies our automated equipment and ERP, ensuring full traceability and data-driven decisions.
Supplier Material Feeding
ERP
Supplier Material Feeding
1
Material SN
Incoming Quality Control
MES
Incoming Quality Control
2
Material Incoming
MES
Material Incoming
3
Work Order & Material Issuance
MES
Work Order & Material Issuance
4
PCB Testing
MES
PCB Testing
5
PCBA SN
Motor Soldering
MES
Motor Soldering
6
Gear Assembly
MES
Gear Assembly
7
Enclosure Assembly
MES
Enclosure Assembly
8
Final Product Testing
MES
Final Product Testing
9
Final Product Inspection
ERP
Final Product Inspection
10

Powering The Future

Contact Kpower's product specialist to recommend suitable motor or gearbox for your product.

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+86 180 0277 7165
 
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